Big Thickness Hydraulic Guillotine Cutter 30mm for Sheet metal

QC11K cnc hydraulic guillotine shearing machine

30mm Big Thickness Hydraulic Guillotine Cutter is really heavy and huge machine. We exported max 30x6m shearing machine before. Customer is happy with it. Machine cutting angle is adjustable from 0.5 to 3.5 degree, Hydraulic return after cutting. CNC control back gauge and blades gap, will make operation easier. front side is with protection fence to reduce risk during working. european hydraulic system will make machine working more stable. High chrome blades is optional for hard plate or stainless plate cutting. if need bigger throat depth, we will have design to caculate according to customer requirements.

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TECHNICAL FEATURES

  • Big Thickness Hydraulic Guillotine Cutter is with Variable-rake, Shearing angle adjustable
  • High quality plate welded structure will provide machine with high rigidity and shearing accuracy;
  • Series left and right cylinders drive top shearing beam vertical move;
  • NC control system can program on back gauge;
  • Normal shear is with T screw. NC Back gauge is equipped with high accuracy ball screw
  • Big Thickness Hydraulic Guillotine Cutter Back gauge has retract function
  • The hydraulic system includes valve block, lower noise and high efficient gear pump, left/right hydraulic cylinders.
  • With shearing plate hydraulic hold down system
  • Electric and hydraulic system overload protectionguillotine shearing machine 30mmx6m
  • Shear blades is made from special alloy material with proper heat treatment; four cutting edges on both up and down blades
  • Movable foot switch control plate shearing, with emergency stop
  • Front support arms are with ruller, T-slot and flip-stop
  • Working table is with ball or roller transfers;
  • Shadow line facility with fluorescent lighting
  • Front finger protection, rear protection fence and side throat guards
  • Big Thickness Hydraulic Guillotine Cutter Oil tank is with level and temperature indicator.
Item QC11K-30X2500 QC11K-30X6000
Max shearing thickness (mm) 30 30
Shearing length(mm) 2500 6000
Plate material strength(Mpa) 450 450
Shearing Angle(degree) 0.5~3.5 0.5~3.5
Hold down cylinder number 12 26
Shearing times per min( /min) 4 5
Back gauge stroke (mm) 20-1000 20-1000
Volume of Oil Tank (L) 1000 2300
Main power(Kw) 55 2X37
Weight(KGs) 27,000 70,000
Overall dimension(L×W×H mm) 3750×2500×3000 7500×3000×3950

guillotine shearing machine-20x3200

  1. How to adjust Hydraulic Guillotine Cutter blades gap?

    To cut metal sheet , we shall set proper up / down blades gap. The proper shear blades gap will affect on cutting force and plate cutting edge. For low elongation metal plate, we shall use smaller gap.
    Hydraulic Guillotine Cutter Blade 

    GAP = K * t (plate thickness)

    • Mild steel (Q235, Q345): K = 0.1
    • Stainless steel (201, 304, 316):  K = 0.06~0.08
    • AL, copper : K = 0.6
    • Weldox (700, 900, 960): K = 0.12~0.16
    • Hardox (400 ): K = 0.16~0.18

    NOTE:  

    1. After first cutting, we shall check cutting edge performance. We may need to increase or decrease to improve edge performance.
    2. For Harder plate material, we shall use high chrome and harder shear blades, like Cr12MoV, H13;
    3. For harder material cutting, we shall use higher capacity shearing machine. The cutting force can be 2 times than mild steel for SS plate, Or even more for other harder plate. We shall keep blades edge sharp during cutting.
    4. For Hydraulic Plate Shear, we can directly adjust blades gap on CNC controller. while for manual metal plate shear, we can adjust blades gap by adjust handle manually.
  2. How to adjust Hydraulic Guillotine Cutter cutting angle / rake angle?
    • Only Hydraulic guillotine type Hydraulic Sheet Shearing Machine’s cutting angle is adjustable. For swing beam shear, top beam shearing angle is fixed.
    • Hydraulic guillotine shear’s cylinders are connected in series. It means big cylinder down chamber is connected with small cylinder’s top chamber by hydraulic pipe or hose.  Increase or decrease oil volume can adjust small cylinder’s relative position of small cylinder. so that we can adjust shearing angle.
    • On control panel, turn the key switch to angle, push increase or decrease button to adjust shearing angle.
    • For thin plate, smaller shearing angle can reduce edge twist. For bigger thickness plate, bigger shearing angle can reduce cutting force needed.
  3. How to Exchange Hydraulic Guillotine Cutter blades and how to sharp blades edge?
    • For Hydraulic guillotine shear, top/down blades has 4 cutting edge. for swing beam type shear, top blades have 2 cutting edge, bottom blades have 4 edge. we can directly take off blades and change cutting edge. Before use the machine, we shall make sure that the blades are fixed and gap even. otherwise, we may damage the blades.
    • When all blades edge is not blunt. We shall take off the blades complete (top / down). Put all same set blades over surface grinder to sharp them. we must make sure same set blades thickness is equal.
    • Shearing machine’s top blades are fixed by bolts only. bottom blades are fixed over square block. We must calibrate shearing gap before working. method is different for different model machine. consult our engineer for detail.